ROUTING MANAGEMENT AND CONTROL,DRIVING TRANSPORTATION SUCCESS
Co-Authored with
TOYOTA-NAPO
Introduction
This white paper is
co-authored by Tony Minyon, TOYOTA,
National Manager-North American Parts Operation (NAPO), and several
of the professionals from TransportGistics’ Convergence Practice.
Convergence is a consulting process developed by TransportGistics;
its methods include professionals representing like and disparate
business disciplines that embrace specific techniques for the
purpose of fully exploiting those knowledge bases.
This holistic approach to research, consulting, and problem
resolution was designed to provide an inclusive result.
In Mr. Minyon’s first
white paper with TransportGistics, “Freight
Transportation Purchasing Philosophy”, the writing team addressed
the significance of developing, articulating and implementing
an effective freight transportation purchasing philosophy that
embraced the overall corporate values and philosophy.
One of the key components of that paper demonstrated the
importance of articulating the “Toyota
Way” and reinforcing it every time
freight transportation services were purchased.
This process created a prevailing “mind set” that allied
Toyota, its carriers,
customers, and vendors under a single philosophical umbrella.
While the importance of a sound freight transportation
purchasing philosophy was specifically expressed; carrier selection
and the significance of effective routing management and control
were discussed. In fact,
several TransportGistics white papers including “Contract
Carriage Agreements”, co-authored by Rayovac, and “Purchasing
Freight Transportation Effectively”,
co-authored by Welch’s have also addressed subjects that generally
relate to routing management and control.
Additionally, the underlying principles of this white paper
have their roots in all of the micrologistics components and can
also be found in effective macrologistics strategies.
“Routing Management and Control”, to be effective, must embrace the
essential elements of Logistics, Purchasing, IT and Systems, Sales
and Customer Relationship Management.
Executive Summary
Freight transportation represents
a large corporate expense, “right up there with people and material”,
says Mr. Minyon. In fact, in most organizations, the cost of transportation
is equal to or greater then the combined costs of warehousing,
order entry and customer service.
In addition to its recognition as an enormous expense,
freight transportation is the
“corporate life bloodline to the marketplace”. Its role in customer satisfaction is crucial;
the carrier is the shippers’ representative at the customers’
doors. Its importance as a mission critical business
function is easily understood; “without freight transportation,
neither commerce nor industry can exist”.
Recognition and appreciation of the scope and importance
of freight transportation is the first step in the process of
effective transportation management.
Identifying the key elements of this micrologistics component
is the next important step. These elements may vary from company to company,
but the influence of “routing
management and control” as the “corporate
life bloodline to the marketplace” establishes it as a universal
key element.
To be effective, all freight transportation purchasing programs should be
represented by a documented “freight
transportation purchasing profile”.
The “profile” would embrace the “Freight Transportation
Purchasing Philosophy”; and at a minimum, would be supported by
the operating components presented in: “Knowledge
Based Freight Transportation Negotiations”; and “Carrier
Selection”. However,
to be successful, the freight transportation
purchasing program must include
“Routing
Management and Control”.
When positioned correctly,
“Routing Management and Control” will add
value to the organization and its relationships; affect cost avoidance
and make a significant contribution to the bottom line; allow
customers to receive and vendors to ship higher quality products
more predictably, and appreciably increase the probability for
improving customer and vendor satisfaction.
Routing Management and Control (RM&C)
If you accept the notion that
freight transportation represents the “corporate life bloodline
to the market place”, then “routing
management and control”, is the policy that:
1.
Manages the freight, internally and throughout the supply
chain
2.
Administers the rules of engagement
3.
And executes the functional tasks
RM&C is globally important.
Its overall influence on the supply chain is palpable;
and when you drill down to the operating components it manages,
it should be clear that an effective and efficient RM&C policy
plays a mission critical role in driving successful freight transportation
practices and relationships. However,
because of its importance and overwhelming operational influence,
a determination as to who’s RM&C will prevail must be established;
it is impossible to have both the consignor and consignee’s RM&C
policies co-exist. In our white paper, “Legal Terms Surrounding The
Transportation Process That Have Significant Impact On How Business
Is Conducted And Where Responsibility Is Assigned”
we identified the legal conditions
and issues that are used to identify the party with the right
to route. Provided that
the relevant terms are stated in the appropriate instruments,
“the routing party” is easily discernable.
Therefore, prior to implementing your RM&C policies
and programs that would affect the relationship of customer or
vendor, it is imperative that you first determine if you have
the “right” to do so.
There are, above all, four
(4) key components of “routing
management and control”:
·
Mode Selection
·
Carrier Selection
·
Routing processes and techniques
·
Associated and Attendant Operations
A freight transportation mode
is described as a form or type of conveyance that is used for
transporting goods. The
four (4) modes of freight transportation generally accepted are:
Motor; Water; Air; Rail. Depending upon perspective and time, it could
be successfully argued that “Express” is also a transportation
mode. Additionally, the various “piggyback” plans,
beginning in the 1950’s and more recently the intermodal programs,
have begun to blur the modal distinction.
However, understanding each mode, its characteristics,
attributes, and operational differences remain an important part
of the developmental process.
Mode selection can be driven
by the freight itself. As
an example, a manufacturer of steel construction beams would probably
not choose air as its mode, but would consider water, truck, or
rail. Bulk products such
as flour or sugar would also eliminate air as its primary mode.
Steel beams as well as sugar and flour would also drive
the equipment selection. A carrier might supply a “hopper car” for flour;
or if the sugar were liquid a tank vehicle would be appropriate. Pickup and delivery site conditions would also
influence mode selection. The
existence of a rail siding or the proximity of a team track would
influence the modal decision as well.
The strong relationship between mode selection and carrier
selection may cause these two processes to be performed side by
side.
Carrier Selection
concerns itself with the carriers’ characteristics and idiosyncrasies.
The “freight transportation purchasing profile” would identify
the shippers’ decision criteria such as: the carriers’ financial
condition; the type and availability of equipment; levels of insurance;
time-in-transit; operating and claims ratios.
Matching these criteria with the carriers’ description
is the objective of effective carrier selection.
Routing processes and techniques refer to methods and processes used to arrive at a meaningful
routing solution. The actual
route over which the freight will travel; what freight should
be consolidated over what period of time and the methods employed
to determine the solution are a few examples that must be addressed
during this activity.
“The associated and attendant operations” are far more esoteric than the other primary components
and in order to be meaningful there must be an understanding and
appreciation of what needs to be accomplished and the availability
of the resources necessary to satisfy those needs.
At the outset, identifying the areas of importance relative
to RM&C must be accomplished in order to effectively construct
an efficient operating system that is integrated within the overall
freight transportation purchasing system.
Functions within the existing freight transportation purchasing
system may already be capable of satisfying, at least, some of
the routing and control functions. Links within the system would also be important
to identify because they could serve as adjuncts to routing and
control operations.
The two overriding objectives
of an effective RM&C program are cost and service. Both must be treated equally and where possible
the strategy should embrace both collectively.
A successful method of approach
used to determine routing processes and techniques is to expose
the questions that are regularly faced during their daily operating
challenges.
Toyota has effectively used this approach and the following
are examples of some of their questions:
-
Can trucks
be run 24 hours per day?
-
Can different
shippers’ freight be combined?
-
Can returns
be moved on outbound trucks?
-
Do outbound
loads "cross"?
-
Is container
density measured?
-
Can a
frequency change raise the level of service?
-
Are customer
deliveries optimized?
-
Can driver
teams be used effectively?
-
Are shuttle
moves appropriate and when can they best be used?
This approach demands
a thorough knowledge of the products, customers and the corporate
philosophy. These questions are generic but presume that
the company moves raw material, unfinished and finished goods. Within that description, it is possible that
“mis-packs” or cross deliveries occur,
that is, one customer gets another’s freight.
Returnable packaging and goods for refurbishing or remanufacturing
would also fit within the presumption.
Finally, consideration should be given to distribution. As an example, are there or can there be line
haul truckload shipments moving through a break bulk facility?
Manual and Automated Processing
With the proliferation
of software, we are compelled to examine the operating capabilities
and the associated costs of automated processes.
A realistic approach to this question would embrace the
belief that a portion of the process will be manual.
At the very least, management analysis of automated reports
will occur; to the extent that management may have to drill down
into those reports, consideration should be given to automating
only a portion of the activity.
This decision can be made over a period of time, provided
there is a blueprint that would facilitate the adoption of an
integrated automation strategy.
Mr. Minyon points out,
“There has been an explosion of software makers that
offer dynamic routing solutions.
While these are extremely powerful programs, they are very
expensive and complex. Before
taking on one of these solutions, consider the magnitude of the
problem against the full cost of implementation, and justify the
ROI. A few of these companies
will throw out quotations such as "we usually see a 10% reduction
in the first year. Consider
those numbers and look at the difference in your business model.
Remember, no two companies are alike.
Also, take a longer term view, and commit (or not) to the
future of the system; are you willing to keep resources attached
for the duration? Can you change your process?”
It is important to recognize that “dynamic routing solutions”
are not necessarily equipped to address all “routing management and control” issues. More often than not, dynamic routing solutions
are primarily designed to treat the end of the process; that is,
“the what if” conditions that may occur just prior to staging. Mr. Minyon states that,
“the easiest and most cost
effective method of round trip logistics is by simple mapping. This can be achieved by simple software solutions
that show point-to-point routes & distances; or simpler yet,
a paper Atlas. While most
companies are striving to reduce paper, this method is effective
and inexpensive:
·
First, map out all of your fixed
points - This can be suppliers, distribution centers, redistribution
or cross-docks, customers or final delivery points.
·
Next, start to lay out outbound
routes, noting the volume (pieces, trucks. etc.), frequency, and
mode.
·
Lastly, start to add your inbound
and/or returns routing, noting the mode, volume, frequency and
if the container is full/partial/etc.
·
Look for combinations, and start
asking questions:
If I change the delivery date, can the loads be combined?
Are your trucks half full on sequential days?
Can an inbound route be combined with an outbound?
In a few cases, we have
decreased our frequency (contrary to JIT) to recognize the savings. Another successful example at Toyota-NAPO is
reusing the equipment throughout the day. We deliver to our dealers
at night, and use the same equipment for supplier pick-up during
the day.”
This is an excellent response
to routing processes and techniques and will serve well and support
an automated dynamic routing solution decision.
As an ongoing method it effectively satisfies the need
and it addresses the fundamental essence of case based reasoning
which would be used to shore up a “buy or build” decision.
“Routing management and control”
is the policy that: Manages
the freight, internally and throughout the supply chain; Administers
the rules of engagement; and Executes the functional tasks.
In this regard, it typically begins far upstream of dynamic
routing. In keeping with
Toyota’s approach for an incremental solution, and to satisfy
a coherent “routing management
and control” policy, consideration should be given to incremental
solutions such as: RoutingGuides;
TRaIDS; and FreightTracing. The costs are low, individually and in the aggregate
because their response is specific and “integrateable”. They effectively and efficiently deal with the
key components of: Mode
Selection; Carrier Selection; and many of the Associated and Attendant
Operations.
Today’s freight
transportation paradigm considers the “entire
freight life cycle” beginning with
its first appearance in the supply chain as an SKU, and continuing
on its lifelong journey through the entire supply chain, concluding
with its ultimate consumption.
Consequently, a “carrier” can be viewed as: a commercial
carrier; a forklift; an employee; or a pick cart. A “container”
can be viewed as: a shipping carton; a pallet; an envelope or
a warehouse bin. RM&C must provision for effective tracking
and tracing at every actual or virtual “touch point” that will
occur during the “entire freight life cycle”. Knowing where the
freight is at all times is necessary for effective management
and control. Including accountability and responsibility
as features in its freight life cycle tracking process, TRaIDS
not only improves the chances for accurate and timely decisions
it makes the entire
supply chain visible.
The rules of engagement speak
to: proper labeling; manner of packaging; special instructions,
the carrier to be used and under what conditions; what constitutes
an allowable exception; and who should be notified, are just a
few of the dynamics that must be addressed in the rules of engagement.
Historically, routing guides were volumes of paper--books
thicker than War and Peace. Today
the Internet is the domicile of the ASP.
Hosted RoutingGuides on the Internet eliminate the volumes
of paper, allow for quick response to routing opportunities and
customer questions are answered from an on-line library that can
be searched using standard “Word” search techniques developed
by Microsoft. Documented
histories of the rules of engagement are an important by product
of the system that has significantly reduced unauthorized and
invalid customer chargebacks.
Collaboration
Talking with your
partners and maintaining an ongoing dialogue is so simple and
so important. In the above example, RoutingGuides achieves
this over the Internet through its ASP business model. Mr. Minyon says, “partners are paramount to
the process”. “The partner
must be given the opportunity to learn and grow along with the
host company. This can be done with face-to-face meetings,
or structured training programs.
A combination of both is preferable; Site visits (both
ways) also goes a long way to understanding each others strengths
and weaknesses.” The next best practice would be on-line dialogue
capability where all of the parties have all of the information
necessary to achieve the benefits of an effective “routing management
and control” program, as well as the ability to exchange information
on an interactive platform.
Conclusion
Routing Management
and Control play a crucial role in driving successful freight
transportation practices. Creating
a successful RM&C program can be achieved by employing the
techniques identified in this paper. The “convergence” method
of approach will typically provide a “corporate inclusive” solution.
By-products of the RM&C can continually support customer
satisfaction while its data capture capability and information
makes the entire supply chain visible. Straight forward pencil and paper functions
and solutions can effectively be used to carry out critical tasks
such as routing. Dynamic
routing solutions can also be an effective instrument in optimizing
the routing solution. Simple, incremental, and “integrateable” solutions,
in a hosted ASP environment can add the important dimensions of
managing: the freight, the rules of engagement and execute the
functional tasks. Because
of the influence RM&C has on the company generally and more
specifically on the “last mile”, it should be a program worthy
of consideration.
To learn more about
“Routing Management and Control”, “Convergence”, please contact
jwest@transportgistics.com.
Continuation
Please
consider this white paper as a continuum in this subject area;
succeeding white papers will address common issues and address
them with common solutions. We encourage our readers to
direct any relevant questions or comments to papers@transportgistics.com.
Disclaimer
The
information presented herein represents the opinion(s) of the
author(s), but not necessarily the opinion of TransportGistics,
Inc. This white paper is not presented as a legal position
or opinion.
TransportGistics,
The DNA of Transportation and Distribution
www.InsourceAudit.com,
http://www.traids.net
www.RoutingGuides.com, www.FreightTracing.com, http://www.lbpservices.com/, www.BLgen.com, www.ProductReturns.com
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